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LED PCB
With over 20 years of experience in PCB prototyping and manufacturing , KING FIELD prides itself on being your best business partner and close friend, meeting all your PCB needs.
☑ 20+ years of PCB manufacturing experience
☑Substrates : FR4 , aluminum substrate, copper substrate , ceramic plate, flexible plate
☑Features : Irregular shape, complex stencil manufacturing process, strict dimensional control, orange ink.
Description
LED PCB: Explained
LED PCBs are printed circuit boards especially designed for lighting emitters - LEDs (light emitting diodes).
Mainly, an LED PCB provides the physical structure that can hold the LED chip and also performs the electrical connection path function. An LED PCB thus acts not only as a stable base for the placement of LEDs but also as a means of enhancing the performance of LEDs and increasing their lifetime significantly.
KING FIELD's LED PCB manufacturing capabilities and parameters
Material: FR4
Number of floors: 2
Craftsmanship: Immersion gold
Minimum drill hole: 0.3mm
Minimum line width: 0.5mm
Minimum line spacing: 0.5mm
Features: Irregular shape, complex milling process, strict dimensional control, orange ink.
led circuit board delivery time:
- Prototyping: 24-72 hours
- <20 items : 3-5 business days
- 20-100 items : 5-7 business days
- 100-1000 pieces: 10 business days
>1000 units: Based on the bill of materials
Project |
Parameter |
Substrate: |
FR4 , aluminum substrate, copper substrate , ceramic plate, flexible plate |
Dielectric constant: |
4.3 |
Outer copper foil thickness: |
1 o z |
Surface treatment method: |
Sinking Gold |
Minimum line width: |
0.5MM |
Application areas: |
led |
Shelves: |
2nd floor |
Plate thickness: |
1.0MM |
Inner copper foil thickness: |
/ |
Minimum aperture: |
0.3mm |
Minimum line spacing: |
0.5MM |
Features: |
Irregular shape, complex milling process, strict size control, orange ink |
Why choose KING FIELD for your LED PCB ?
As a dominant play in the LED PCB field, KING FIELD enjoys the below merits:
l 20+ years of crafting accumulation
- KING FIELD, since its founding in 2017, has garnered profound knowledge of PCB fabrication and now has an R&D team of over 300 people and a production team of over 500 people.
- With the experience of over 20 years in the PCB manufacturing industry, we provide one-stop solutions for LED PCB manufacturing, component sourcing, and assembly.
l Quality control
KING FIELD quality control has been recognized by six major certification systems. They are IATF 16949, ISO 13485, ISO 9001, ISO 14001, ISO 45001, and QC 080000. Besides, different types of testing equipments are used at each stage to ensure quality like 7 SPI, 7 AOI, and 1 X-Ray. Our MES system has the capability to follow each board from start to finish.
l Production capacity
- The production line of KING FIELD is well equipped with 7 SMT lines, 3 DIP lines, 2 assembly lines, and 1 painting line. The placement accuracy of YSM20R is ±0.035mm, and it can place the smallest 0.1005 device, thus fulfilling the wattage requirements of chip-scale packaging (CSP) and micro-pitch BGA .
- SMT's daily capacity is up to 60 million points while DIP can deliver 1.5 million points daily and orders requiring acceleration are fulfilled within 24 hours which is a clear evidence of prompt and efficient response to customers' requests.
l Transportation methods
- Global delivery: We normally send products to very demanding markets like Europe, America, and Japan. We provide a reliable and consistent air/ sea freight door-to-door delivery service.
- Talking with our business team is an excellent opportunity for you to specify your logistics needs fully. Provide your pinpoint location, order quantity estimate, and expected delivery time. KING FIELD will come up with the most reasonable shipping solution for you.
l After-sales guarantee
- Regarding service, KING FIELD offers 24-hour technical support and remains in touch with customers from pre-sales consulting to after-sales response.
- In the industry, we are one of the few who provide a "1-year warranty + lifetime technical consultation" service. If the product develops a quality issue that is not caused by human, it can be returned or exchanged free of charge, and the relevant logistics expenses will be covered by us.
FAQ
Q1: How do you solve the problem of heat dissipation on LED PCBs?
KING FIELD: Our base layer materials are highly thermally conductive: aluminum substrate, or ceramic substrate, and the transition layer being a high thermally conductive insulating media in order to make heat dissipated rapidly
Q2: How do you design the spacing between LED beads?
KING FIELD: Initially, we measure thermal resistance of each LED bead in order to calculate the correct power density. Then, we assess how efficiently the PCB can dissipate the heat and include the ambient temperature in the final decision on the power density.
Q3: What safeguards do you have in place to ensure your LED PCBs won't yellow after prolonged use?
KING FIELD: We choose materials that have not only high heat resistance but also high resistance to yellowing and then we put on a transparent UV-protective layer.
Q4: During soldering, what steps are taken to repair or prevent thermal stress damage to LEDs?
KING FIELD: We select Sn-Bi solder paste , we lengthen the preheating time to 120-150 seconds and use a custom graphite carrier to release the stress within 48 hours after soldering.
Q5: Do you supply flexible LED circuit boards?
KING FIELD: Yes, apart from rigid LED PCBs like FR4 and aluminum-substrate PCBs, we also manufacture and assemble flexible LED circuit boards. In general, we are capable of providing any kind of circuit boards required by the LED industry.
